Xstream XL Warehouse Sortation System


High-Throughput Carton and Case Sortation for Warehouses & Distribution Centers

The Xstream XL Sliding Shoe Sorter is engineered for automating high-volume warehouse, distribution, and fulfillment operations. Designed for highly accurate large-item sortation, it is perfect for inbound goods sortation, cross-docking operations, and outbound sortation operations.  The Xstream XL accurately sorts cartons, cases, totes and oversized containers with precision and speed.

🔹 Sorts items up to 36” wide and 60” long
🔹 Conveyor speeds up to 600 feet per minute
🔹 Integrate with NPI or Third Party Equipment
🔹 Engineered for accuracy, durability, and efficiency
 

From high throughput rates to accurate carton sortation, the Xstream XL delivers the reliability and performance needed for operation to achieve peak productivity. This linear conveyor based sortation system achieves a fast return on investment and reduced labor requirements for businesses transitioning into highly efficient automation.

Whether you’re moving cartons, cases, or odd-shaped parcels, the Xstream XL achieves:

🔹 Consistent high-speed throughput
🔹 Smooth and gentle handling of heavy and bulky items of various lengths and widths
🔹 Reliable performance and rapid installation
🔹 Modular design for easy future expansion
🔹 Compact linear conveyor design
🔹 Low number of personnel required to operate the system
🔹 Simple design for easy and quick maintenance

, Xstream XL Warehouse Sortation System

The Xstream XL Warehouse Sortation System is most often used for:

• Inbound goods routing and sortation
• Cross-docking operations
• Case and tote sorting to pick modules
• Carton sorting from case-pick modules
• Sorting to outbound shipping doors
, Xstream XL Warehouse Sortation System
, Xstream XL Warehouse Sortation System

Watch The Xstream XL in Action

Advanced Conveyor Sortation System Technology

The Xstream XL warehouse sortation system handles a wide variety of product types, shapes, and sizes:

  • Large sized cartons, cases and boxes of various dimensions
  • Oversized cases and totes
  • Poly bags and mailers
  • Flat containers and tubs
  • Irregularly shaped parcels
, Xstream XL Warehouse Sortation System

Available in single sided or dual sided configuration

Sortable Package Types

Boxes & CartonsPoly BagsFlatsTubsFlat Containers
, Xstream XL Warehouse Sortation System, Xstream XL Warehouse Sortation System, Xstream XL Warehouse Sortation System, Xstream XL Warehouse Sortation System, Xstream XL Warehouse Sortation System

Output Options

Conveyor SpursGaylordsMail Carts
, Xstream XL Warehouse Sortation System, Xstream XL Warehouse Sortation System, Xstream XL Warehouse Sortation System

Sorts Boxes, Cases, Poly Bags, Tubs, Flat Containers, Cartons, and Irregularly Shaped Parcels

High-Speed Carton and Case Sortation System
Accurately Sorts Up to 600 FPM

A Large Carton Sortation Conveyor for Warehouse Operations and Distribution Centers

High Speed Conveyor
600 Feet Per Minute

Sort Larger Sized Cartons Quickly and Accurately

Sorts Cartons, Cases, Containers & More

Handles a wide variety of product types, shapes, and sizes.

Integrate with NPI or Third Party Equipment

A versatile automated sorter designed to fit your needs

Efficient for Sorting Large Sized Cartons & Cases

Sort larger sized products that other systems aren't capable of.

Multiple Output Options

Utilize conveyor spurs or chutes with product control technology

Anti-Jam Sliding Shoes & Slats

Breakaway design prevents jams and allows for easy replacement.

Lightning Fast ROI

Get a return on your investment in as little as 6 months

Scalable Design

Modular design allows it to grow with your business.

Reduce Labor Costs

Save on labor costs and reduce the number of shifts in your warehouse

Industry Leading 5 Week Install Time

Every Xstream system arrives pre-wired, allowing for an industry leading and rapid install process

Simple Overall Design

The Xstream was designed with simplicity in mind, allowing for easy operation and maintenance

Minimal Number of Operators Required

Easily operate the Xstream System with a minimal amount of personnel

Do you need an automated sortation system for your operation? Contact Us.

Physical Package Characteristics
LENGTHMin 4" (101mm) / Max 60" (1524mm)
WIDTHMin 4” (101mm)/ Max 36” (889mm)
HEIGHTMin 0.197” (5mm)/ Max 28” (711.2mm) Greater Capacity Optional
Power Requirements
VOLTAGE380 – 480 VAC 3PH
CURRENTDepends on Configuration
FREQUENCY50hz – 60hz

  • Consolidators
  • Omnichannel
  • Couriers
  • Warehouse Distribution
  • First Mile / Last Mile
  • E-Commerce
  • 3rd Party Logistics
  • Parcel & Post

, Xstream XL Warehouse Sortation System

Compatible with Industry Leading PLC Technologies

, Xstream XL Warehouse Sortation System

, Xstream XL Warehouse Sortation System

Industry-Leading Integration and Support

Installed in as Little as Five Weeks

Every Xstream XL system arrives pre-wired, allowing for an industry-leading and rapid installation process. This minimizes disruption to your operations and accelerates your return on investment.

Superior Uptime Performance

Cost-effective maintenance plans are available for maximized system availability. Our comprehensive service packages powered by Duravant Lifecycle Services ensure your warehouse sorting system maintains peak performance throughout its operational life.

Frequently Asked Questions

With over 45 years of experience in automated sortation, NPI has successfully installed over 100 parcel sorters globally. These systems, often referred to as ‘small package sortation systems,’ specialize in managing diverse items such as bubble mailers, polybags, pouches, boxes and small to medium sized parcels. However, our offerings are versatile, we also provide robust systems that specialize in sorting larger cartons and parcels. Our expertise covers:

  • Solutions engineered for your specific operation: Our team will consult with you every step of the way. We’re dedicated to engineering a parcel sortation system that fits your business’ specific needs.
  • High Speed & Accurate Parcel Sortation: NPI’s Xstream XL is capable of speeds up to 600 ft. per minute, allowing your operation to delivery faster and more accurately.
  • Dimensioning: Accurate measurement of parcel dimensions.
  • Weighing: Precise weighing of all types of packages with a Legal for Trade option.
  • Scanning: Allows your company to track each parcel that is sorted.
  • Singulation: Convert a bulk amount of parcels into singulated flow for fast and efficient parcel sortation.
  • Remote Analytics & Reporting: With Duravant ONSIGHT, you can monitor your current operation anywhere in the world with our cloud based remote reporting software.
  • 24/7 Support & Service: NPI offers customizable Lifecycle Service options for sortation equipment to ensure operational efficiency with maximum productivity and performance
  • Lower Labor Hours: The flexibility of our package sorting systems helps you save time and lower costs through decreased labor hours.
  • Increased Accuracy: With higher sorting accuracy, you reduce the need for manual corrections, which saves additional labor time.
  • Space Efficiency: Our systems increase sorting accuracy while using a minimal amount of your valuable floor space through a linear design, optimizing your workspace.

Built to Withstand Rigorous Use

Our heavy-duty, shoes and slats are engineered to endure the demanding conditions of automated parcel sorting environments. They are specifically engineered to handle high-volume operations and filled with foam to reduce noise without compromising performance.

  • Heavy-duty anti-jam shoes and slats – replaceable in under 30 minutes.
    Engineered for high-volume, rigorous use.
  • Low downtime
    Easy-to-replace parts ensure reliable, continuous operation.

With our advanced sorting systems, durability and reliability are second to none, ensuring your operations run smoothly and efficiently.

NPI offers comprehensive preventive maintenance plans and 24/7 support with a global network of service managers through our Lifecycle Services team, ensuring that your operation is fully functional 99% of the time. Additionally, a standout feature of our parcel sortation systems is their combination of design elements that ensure maintenance is both quick and efficient. By incorporating a small number of easy and quick-to-change parts, our system minimizes the time spent on repairs and keeps operations running smoothly.

Our advanced package sorting machines excel in versatility, especially when it comes to handling various postal containers. The Xstream XL seamlessly sorts packages and cartons directly into an array of container types, including:

  • Conveyor Spurs: Ideal for organized transport, easily handled by postal 
  • Chutes
  • Gaylords
  • Accumulation Slides

The cameras we use are the best in the industry and can read almost any type of 1D and 2D codes. 

LFT (Legal for Trade) can be for dimensioners or for scales. Customers require weighing and/or measuring devices that have a certificate of performance from NTEP (National Type Evaluation Program) This is required by law if the mailer is using the weights or measurement for commerce. Mailers often use the measurements taken for “revenue recovery” on postage. If the prepaid postage is less that is should be based on these measurements they can assess a difference in postage from their customer.

Non-Cuboidal Detection is a function of stereoscopic laser dimensioners that can determine if an object is a box or irregular shape like a bag. Sorters have the ability to use this information about a parcel to decide what output to sort it to.

A simple ROM quote is 1-2 days. An accurate quote based on your specific needs including an engineered drawing typically takes weeks to complete.

Recommended Conveyors

Monitor Your Sortation System's Performance with Duravant ONSIGHT™

Related Solutions

, Xstream XL Warehouse Sortation System

Xstream Compact Sliding Shoe Sorter

The Xstream Compact is a high speed and accurate automated sortation system capable of sorting boxes, poly bags, flats and irregular parcels.

, Xstream XL Warehouse Sortation System

Bulk Parcel Singulator

NPI’s Semi-Automated Bulk Singulator solves the challenge of converting bulk into singulated flow in a small footprint. Capable of production flows of up to 10,000 PPH

Xstream High Throughput Dual Lane Sliding Shoe Sorter

The Xstream is a high speed and accurate automated sortation system capable of sorting boxes, poly bags, flats and irregular parcels.